Led surface light source and projection system using the same

ABSTRACT

An LED surface light source is provided. The LED surface light source includes: an upper plate having a light emitting part for emitting an LED light and a reflector; a plurality of LEDs regularly arranged in horizontal and vertical directions; and a lower plate on which the plurality of LED are arranged and supported.

This application claims the benefit of the Korean Application No.10-2003-0072236 filed on Oct. 16, 2003, which is hereby incorporated byreference.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a light source, and more particularly,to an LED surface light source capable of obtaining high power outputand uniform light.

2. Discussion of the Related Art

Light emitting device (LED) is a device that emits light using anelectrical signal. The LED is driven at low power and widely used insmall-sized optical parts.

FIG. 1 is a view of an LED according to the related art.

Referring to FIG. 1, an LED includes an LED n-type layer 12, a lightemitting layer 13 and an LED p-type layer 14, which are sequentiallyformed on a substrate 11.

The LED p-type layer 14 is in contact with an anode 15 and coupled to apositive (+) power supply voltage. The substrate 11 is in contact with acathode 16 and coupled to a negative (−) power supply voltage.

In such an LED, if electrons move due to a voltage difference occurringwhen a voltage is applied to the anode 15 and the cathode 16, energychange occurs within material of the light emitting layer 13. In thismanner, the light is emitted.

Here, the light from the light emitting layer 13 is radiated inomni-direction. Therefore, a reflector 17 is disposed around the LED soas to focus the light in one desired direction.

The light reflected in a predetermined direction by the reflector isfocused and outputted by a condenser lens 18.

When the LED is used as a light source, the LED may be used in a type ofone module or the integrated LEDs may be used.

FIGS. 2A and 2B are a perspective view and a top view of theconventional LED used as the surface light source, respectively.

As shown, a plurality of LED modules 21 for the surface light source arearranged in horizontal and vertical directions.

However, in the case of the conventional LED surface light source, sizeof the LED module 21 is so large that a small number of the LEDs arecondensed in unit area. As a result, it is difficult to obtain the highpower output.

Also, since the gap 22 between the LED arrangements is wide, the lightdistribution is ununiform and the interconnection of the LEDs iscomplex.

Accordingly, the conventional LED surface light source has a drawback inthat it is difficult to use it as the light source of the projectionsystem requiring the small scale.

SUMMARY OF THE INVENTION

Accordingly, the present invention is directed to a projection systemthat substantially obviates one or more problems due to limitations anddisadvantages of the related art.

An object of the present invention is to provide a small-sized andhigh-power LED surface light source in which structures of an LED and areflector are improved so that the LED can be applied as a surface lightsource.

Additional advantages, objects, and features of the invention will beset forth in part in the description which follows and in part willbecome apparent to those having ordinary skill in the art uponexamination of the following or may be learned from practice of theinvention. The objectives and other advantages of the invention may berealized and attained by the structure particularly pointed out in thewritten description and claims hereof as well as the appended drawings.

To achieve these objects and other advantages and in accordance with thepurpose of the invention, as embodied and broadly described herein,there is provided an LED surface light source including: an upper plateincluding a light emitting part for emitting an LED light and areflector; a plurality of LEDs regularly arranged in horizontal andvertical directions; and a lower plate on which the plurality of LED arearranged and supported.

Each of the LEDs may include: an LED chip, an LED base for supportingthe LED chip, and a reflector for reflecting light emitted from the LEDchip at a specific angle.

The LED chip may include an LED p-type layer, a light emitting layer, anLED n-type layer and a transparent electrode, which are stacked on anLED substrate in sequence.

The LED substrate may be formed of a transparent material, such thatlight transmits the LED substrate.

A height of a portion where the LED p-type layer contacts with thetransparent electrode may be equal to that of a portion where the LEDn-type layer contacts with the transparent electrode.

The specific angle of the reflected light may be varied depending onshapes of the reflector and the LED base.

A surface of the reflector may be straight or parabolic.

The LED base may be formed in a circular, elliptical or polygonal shape.

The light may be emitted from the light emitting part in a circular,elliptical or polygonal shape, depending on shapes of the reflector andthe LED base.

The LED base may be formed of a reflective layer such that the emittedlight is reflected toward the LED substrate.

According to another aspect of the present invention, there is provideda projection system including: red, green and blue LED surface lightsource each including a plurality of LEDs having LED chip; red, greenand blue LED LCDs for displaying color images corresponding to red,green and blue lights emitted from the red, green and blue LED surfacelight source in response to electrical signals; a prism for synthesizingthe respective color images provided from the red, green and blue LCDs;and a projection optical system for enlarging and projecting thesynthesized images.

It is to be understood that both the foregoing general description andthe following detailed description of the present invention areexemplary and explanatory and are intended to provide furtherexplanation of the invention as claimed.

BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings, which are included to provide a furtherunderstanding of the invention and are incorporated in and constitute apart of this application, illustrate embodiment(s) of the invention andtogether with the description serve to explain the principle of theinvention. In the drawings:

FIG. 1 is a view of an LED according to the related art;

FIGS. 2A and 2B are views of the conventional LED used as a surfacelight source;

FIG. 3 is a plan view of an LED surface light source according to thepresent invention;

FIG. 4 is a view illustrating each LED of the LED surface light sourceshown in FIG. 3;

FIG. 5 is a view of an LED chip shown in FIG. 4;

FIGS. 5A to 6C are views illustrating various shapes of a reflector usedas the LED surface light source according to the present invention;

FIGS. 7A and 7B are views illustrating a process of attaching an upperplate and a lower plate in the LED surface light source according to thepresent invention; and

FIG. 8 is a view of an LCD projection system using the LED surface lightsource according to the present invention.

DETAILED DESCRIPTION OF THE INVENTION

Reference will now be made in detail to the preferred embodiments of thepresent invention, examples of which are illustrated in the accompanyingdrawings. Wherever possible, the same reference numbers will be usedthroughout the drawings to refer to the same or like parts.

FIG. 3 is a plan view of an LED surface light source according to thepresent invention, and FIG. 4 is a view illustrating each LED of the LEDsurface light source shown in FIG. 3.

Referring to FIG. 3, an LED surface light source according to thepresent invention includes an upper plate 32 through which light isemitted and a lower plate 33 on which LEDs are arranged and supported.

Since LEDs having the same structure are regularly arranged on the LEDsurface light source in horizontal and vertical directions, the gapsbetween light emitting parts 31 become constant.

Referring to FIG. 4, each of the LEDs for the LED surface light sourceincludes an LED chip 34, an LED base 36 on which the LED chip is formed,and a reflector 35 for reflecting an LED light generated from the LEDchip and emitting it at a specific angle.

A structure of the LED chip 34 will be described later.

If each of the LEDs emits light due to an external electrical signal, auniform light is surface-emitted, thereby forming the LED surface lightsource.

The upper plate 32 and the lower plate 33 are bonded together centeringon both ends of the LED chip 34.

FIG. 5 is a view of the LED chip shown in FIG. 4.

Referring to FIG. 5, the LED chip 34 includes an LED substrate 34-1, anLED p-type layer 34-2, a light-emitting layer 34-3 and an LED n-typelayer 34-4, which are stacked in sequence.

In stacking the LED p-type layer 34-2, the remaining portions except fora portion to contact with a transparent electrode 34-5 later areremoved.

The light emitting layer 34-3 and the LED n-type layer 34-4 aresequentially stacked on the removed portions.

At this point, the LED n-type layer 34-4 is stacked on the remaining LEDp-type layer 34-2 using a mask, so that the LED n-type layer 34-4 cannotcontact with the LED p-type layer 34-2.

A height of the portion where the LED p-type layer 34-2 contacts withthe transparent electrode 34-5 is equal to that of the portion where theLED n-type layer 34-4 contacts with the transparent electrode 34-5.

The LED chip is turned over in a direction reverse to the stacked orderand attached to the transparent electrode 34-5.

At this point, the LED p-type layer 34-2 and the LED n-type layer 34-4respectively contact with an anode pattern and a cathode pattern andreceive electrical signals.

The LED substrate 34-1 is formed of a transparent material so that thelight from the light emitted from the light emitting layer 34-3 can betransmitted.

Next, a reflective layer 34-6 coated with a metal is attached to thetransparent electrode 34-5.

If an electrical signal is applied to the reflective layer 34-6, thelight is emitted from the light emitting layer 34-3 due to a voltagedifference between the LED p-type layer 34-2 and the LED n-type layer34-4.

The reflective layer 34-6 may be extended so that it can be commonlyused by the adjacent LEDs. Simultaneously, the extended reflective layer34-6 serves as the LED base.

The lights from the light emitting layer 34-3 are radiated inomni-direction. Among them, the light radiated toward the LED p-typelayer 34-2 transmits the transparent LED substrate 34-1.

Meanwhile, the light radiated toward the LED n-type layer 34-4 transmitsthe transparent electrode 34-5 and then is reflected at the reflectivelayer 34-6 in a reverse direction.

The reflected light finally transmits the LED substrate 34-1 and isemitted outward.

Consequently, all the lights emitted from the LED chip 34 are emittedtoward the LED substrate 34-1.

Then, the light from the LED chip 34 is reflected at the reflector 35 ata specific angle.

The output and an output angle of the LED light can be adjusteddepending on a combination of the reflector 35 and the LED base 36.

FIGS. 6A to 6C are views illustrating various shapes of the reflectorused in the LED surface light source according to the present invention.

Referring to FIG. 6A, both the LED base 36 and the light emitting part31 may be circular and the reflector 35 may be straight.

In such a structure, the light is emitted from the LED chip 34 in thecircular shape. Also, if necessary, the light may be emitted in anelliptical-shape.

Referring to FIG. 6B, both the LED base and the light emitting part 31may be rectangular and the reflector 35 may be straight. Likewise, ifnecessary, the light may be emitted in a polygonal shape.

Referring to FIG. 6 c, both the LED base 36 and the light emitting part31 may be circular and the reflector 35 may be parabolic.

At this time, the light emitting layer of the LED chip 34 is disposed ata focus of the parabolic curve.

The angle and light distribution of the emitted light can be regulatedby designing various shapes of the reflector 35.

FIGS. 7A and 7B are views illustrating a process of attaching the upperand lower plates of the LED surface light source according to thepresent invention.

The LED chip 34 is very difficult to accurately dispose in a spacebetween right and left sides of the reflector 35.

Accordingly, as shown in FIG. 7A, the upper plate 32 and the lower plate33 are separately made and then attached to each other in order toeffectively configure the LED surface light source.

That is, the upper plate 32 and the lower plate 33 are separately madeand then the LED chip 34 is formed on the lower plate 33 so that it canbe disposed at a center of the reflector 35. Then, the upper plate 32and the lower plate 33 are attached to each other. In this manner, theLED surface light source is provided as shown in FIG. 7B.

Here, the upper plate 32 includes the light emitting part 31 and thereflector 35, and the lower plate 33 includes the LED chip 34, thetransparent electrode 34-5 and the reflective layer 34-6.

If the surface light source is provided by arranging the LED chip 34 inthe above manner, a larger number of the LED chips 34 can be integratedin unit area, compared with the conventional LED module. Therefore, thehigh power output can be obtained.

A case when the LED surface light source is applied to a projectionsystem will now be described.

FIG. 8 is a view of an LCD projection system to which the LED surfacelight source of the present invention is applied.

Referring to FIG. 8, an LCD projection system includes red, green andblue LED surface light sources 41, 43 and 45, red, green and blue LCDs42, 44 and 46, a prism 47, a projection optical system 48, and a screen49.

The red, green and blue LED surface light sources 41, 43 and 45 radiatethe red, green and blue LCDs 42, 44 and 46, respectively.

The red, green and blue LCDs 42, 44 and 46 display corresponding colorimages in response to electrical signals.

The respective color images are synthesized by the prism 7. Then, thesynthesized color images are enlarged and projected on the screen 49 bythe projection optical system 48. In this manner, the user can view theprojected images.

Unlike the conventional projection system using the lamp, the LEDsurface light source according to the present invention radiates thelight just behind the display elements. Therefore, the LCD projectionsystem of the present invention does not require the color filters forcolor separation and the corresponding mirrors.

Accordingly, simpler and small-sized optical systems can be provided.

The LED surface light source according to the present invention has thefollowing effects.

First, the high-power and high-integrated LED surface light source canbe implemented. The manufacture of the reflector is easy and the desiredlight distribution and light-emitting angle can be implemented bydesigning the various shapes of the reflector.

Second, when the LED surface light source is used as the light source ofthe projection system, the separate color filters or mirrors are notrequired and thus the projection system can be smaller in size.

It will be apparent to those skilled in the art that variousmodifications and variations can be made in the present invention. Thus,it is intended that the present invention covers the modifications andvariations of this invention provided they come within the scope of theappended claims and their equivalents.

1. An LED surface light source comprising: an upper plate including alight emitting part for emitting an LED light and a reflector; aplurality of LEDs regularly arranged in horizontal and verticaldirections; and a lower plate on which the plurality of LED are arrangedand supported. 2-22. (canceled)